If the speakers are disconnected, and there's no disks in his floppy/cd-rom drives, then the only thing that can click when powering down would be the hard drive, in which case, it can't be cured by reformatting and reinstalling anything... Is it a very polite, mild-manner clicking sound (like whispering the word "chuck chuck chuck..."), or is it a series of blantant, ill-mannered clunks and knocks?
If it's a whispering chuck, then it's probably developing bad sectors that may or may not be cured by scandisk. If it clunks or knocks, then your brother-in-law can either fire his hard drive before it fires him, or his hard drive will fire him before he fires it - it's a simple case with only two possible outcome...:eek: